Computer aided tools for designing plant-wide control structures for large-scale industrial processes
Palavras-chave:
Computer Aided Design, Plant-wide Control, Large-scale Pulp Industry, Genetic Algorithm, Dynamic Simulation.Resumo
In this work a systematic design procedure of a plant-wide control structure is applied to a well known benchmark problem of a large-scale pulp mill process (CASTRO; DOYLE, 2004a). Because of the high dimension of this system it was necessary to develop some additional computer aided tools for support calculations. It is based on the minimization of the sum of squared deviations (SSD index) (ZUMOFFEN; BASUALDO, 2010) which is done via the use of genetic algorithm. It represents a good trade-off between achieve acceptable results with less computational effort. Previous works presented alternative solutions but using several heuristic considerations for reducing the problem dimensionality. The obtained performance with the selected control structure and the decentralized strategy, presented previously by Castro and Doyle (2004b), are compared. Several closed-loop simulations for critical set point changes are rigorously evaluated here. 10.13084/2175-8018.v03n06a02Referências
BRISTOL, E. H. On a new measure of interaction for multivariable process control. IEEE Trans. Autom. Control, v. 11, p. 133-134, 1966.
CASTRO, J. J.; DOYLE, F. J. A pulp mill benchmark problem for control: problem description. Journal of Process Control, v. 14, n. 1, p. 17-29, 2004a.
CASTRO, J. J.; DOYLE, F. J. A pulp mill benchmark problem for control: application of plantwide control design. Journal of Process Control, v. 14, n. 3, p. 329-347, 2004b.
CASTRO, J. J.; DOYLE, F. J. Plantwide control of the fiber line in a pulp mill. Ind. Eng. Chem. Res. v. 41, n. 5, p. 1310-1320, 2002.
CHIPPERFIELD, A.; FLEMING, P.; POHLHEIM, H.; FONSECA, C. Genetic algorithm toolbox. University of Sheffield. Department of automatic control and system engineering. 1994.
FATEHI, A.; SHARIATI, A. Automatic pairing of MIMO plants using normalized RGA. Mediterranean Conference on Control and Automation. Athens, Greece, 2007.
KONDA, M.; RANGAIAH, G.; KRISHNASWAMY, P. Plantwide control of industrial processes: An integrated framework of simulation and heuristics. Industrial and Engineering Chemistry Research, v. 44, p. 8300-8313, 2005.
LARSSON, T.; HESTEMTUM, K.; HOVLAND, E.; SKOGESTAD, S. Self-optimizing control of a large-scale plant: the Tennessee Eastman process. Industrial and Engineering Chemistry Research, v. 40, n. 22, p. 4889-4901, 2001.
LUYBEN, M. L.; LUYBEN, W. L. Design and control of a complex process involving two reaction steps, three distillation columns, and two recycle streams, Ind. Eng. Chem. Res., v. 34, n. 11, p. 3885-3898, 1995.
LUYBEN, M. L.; TYREUS, B. D.; LUYBEN, W. L. Plantwide control design procedure. AIChE Journal, v. 43, n. 12, p. 3161-3174, 1997.
MCAVOY, T. J. A methodology for screening level control structures in plantwide control systems. Computers and Chemical Engineering, v. 22, n. 11, p. 1543-1552, 1998.
MOLINA, G. D.; ZUMOFFEN D. A. R; BASUALDO, M. S.. Plant-wide control strategy applied to the Tennessee Eastman process at two operating points. Computers and Chemical Engineering, v. 35, n. 10, 13, p. 2081-2097, 2010.
MOLINA, G.; ZUMOFFEN, D.; BASUALDO, M. A new systematic approach to find plantwide control structures. Computer Aided Chemical Engineering, v. 27, 1599-1604, 2009.
NIETO, N.; ZUMOFFEN, D.; BASUALDO, M.; OUTBIB, R. Systematic control structure design of a fuel processor system. In: International Conference on Renewable Energy, Al-Ain, United Arab Emirates, 2010.
RIVERA, D. E. Una metodologÃa para la identificación integrada con el diseño de controladores imc-pid. Revista Iberoamericana de Automática e Informática Industrial, v. 4, n. 4, p. 5-18, 2007.
SURAJ, Vasudevan, S.; RANGAIAH, N.; KONDA, M.; TAY, W. Application and evaluation of three methodologies for plantwide control of the styrene monomer plant. Industrial and Engineering Chemistry Research, v. 48, p. 10941-10961, 2009.
SYSTEM IDENTIFICATION TOOLBOX. The MathWorks, Inc. 2002.
THE DOYLE GROUP: Pulp Mill Benchmark. Available in: <http://thedoylegroup.org/research/mill/index.html>
ZUMOFFEN, D.; BASUALDO, M. Monitoreo, detección de fallas y control de procesos industriales. Ed. AADECA, Buenos Aires-Argentina 2010.
ZUMOFFEN, D.; BASUALDO, M; RUIZ, J. Optimal multivariable control structure design for chemical plants. In: AIChE Annual Meeting. Nashville, TN, USA, 2009.
ZUMOFFEN, D.; MOLINA, G.; BASUALDO, M. Plant-wide control based on minimum square deviation. In: Proceedings of IFAC International Symposium on Dynamics and Control of Process Systems, Leuven, Belgium, p. 443-448, 2010.
Downloads
Publicado
Como Citar
Edição
Seção
Licença
Ao submeterem seus trabalhos ao periódico Iberoamerican Journal of Industrial Engineering (IJIE) os autores entendem que o conteúdo será disponibilizado sob a Licença Creative Commons Atribuição (CC BY) 4.0 Internacional, a qual permite o uso, compartilhamento, adaptação e criação de obras derivadas, inclusive para fins comerciais, desde que seja devidamente atribuída a autoria e reconhecida a publicação original no IJIE.
Além disso, os autores estão autorizados a firmar acordos adicionais que possibilitem a divulgação não exclusiva da versão publicada do artigo (por exemplo, em repositórios institucionais, páginas pessoais, traduções, ou capítulos de livros), desde que haja referência clara à autoria e à publicação inicial neste periódico.


